Monday, June 17, 2013

What is SOP?




1.What is SOP? Why it is needed ?

SOP (Standard Operating Procedure)

A written approved procedure which gives instruction for performing operation not necessarily specific to a given product or material but of a more general matter (e.g. equipment operation, maintenance and cleaning of premises, and environmental and sampling and inspection).

Purposes: To describe the method for writing procedures for all general operations.

2.When and where revalidation is required ?
Revalidation means that the original validation program should be repeated at a predetermined frequency. This work is carried out 3 years interval & any change of critical steps or process.
                                i. Changes in raw materials (Physical parameters such as viscosity, density, moisture & Particle size distribution) may affect the products & process
                              ii.Changes in the sources of active raw materials manufacturer
                            iii.Changes in the packaging materials (Primary packaging/Closure system)
                            iv.Changes in the processes (e.g. mixing time, dry time, drying temp.& batch size)
                              v.Changes in the equipment (e.g. addition of automatic electric system)
                            vi.Changes in the plant or facility
                          vii.Variation revealed by trend analysis.





What is pharmaceutical sampling, documents & records?



1.      What is sampling? What standards are used for sampling?
           
Sampling: The taken of samples or sample, which represent the whole batch or lot.

Sampling should be conducted according to written procedures. Sampling Process are obtain from finished material, in-process material, raw material or components for assessment with a view to determining the properties of the universe from which they were drawn.
Sampling plan -
Specific design indicating number from each lot or batch are inspected & determined the acceptability the lot or batch. Military Standard 105E is frequently used for determining statistical sample size.

2.      Write the differences  between documents  & records.

 Documents : Documentation is a controlled written procedure, policy, forms or other pieces of paper as defines a company requirement. & describe how what to do.

Records :  When data or results providing evidence of activities performed then it is record.

Define Pharmaceutical Stating Materials, Intermediate , Bulk & Finished Products :



1.      Define Stating Materials, Intermediate , Bulk & Finished Products :

Stating Materials : A starting material is known as raw material or an API. A substance is a defined quality which used in production of a pharmaceutical product & non-pharmaceutical product excluding packaging material.

Intermediate : A partly processed material that must undergo the further manufacturing steps before a bulk product.

Bulk Product : Any product that has completed all processing steps up to but not including final packaging.

Finished Products : A medicinal product, which has undergone all stages of manufacture including packaging.

Pharmaceutical Complaint, Recall, Corrective Action, Preventive Action, In-Process Control, Sanitation, Houskeeping & Self-inspection



1.      Define complaint & recall.
All quality related complaints of a product from the market should be recorded & investigated accordingly to a written procedure.

Recall is the removal from the market of specified batches or all batches of a product. A recall situation can result from information entering a company in various ways:
                           Customer complaints – these may be so serious as to initiate a     
                recall.  An example could be the evidence of a lack of sterility
                           GMP deviations/results of a failure investigation 
                           The result from the QC stability programme
                           Request by the regulatory authorities
                           Result of an inspection
                           Known counterfeiting or tampering
                           Adverse drug reaction (ADR) reported, leading to a recall decision (however, an ADR does not automatically lead to a recall).

2.      Define Corrective Action & Preventive Action ?

Preventive Action : In order to prevent occurrence the potential action has to be taken from non         conformity, defect or other undesirable situation.

Corrective Action :  Action has to be taken to eliminate the detected non conformity or other undesirable situation.

3.      What is In Process Control  ? Why it is important ? 
            
To ensure the product conformation of its specification, checking & monitoring are performed during production. The controlled of the environment or equipment may also be regarded as part of in process controlled.

Importance : It is important to adjust the process to assure that the product confirms to it final specification.

4.      What is Sanitation & House keeping?

Sanitation : It is the hygienic control on manufacturing process including personnel, premises, equipment & material handling.
Housekeeping is the practice of keeping the workplace clean, tidy & free of potential hazards. Correct housekeeping is practised before, during & after the task is completed.

5.      What is self inspection?

Self inspections should be conducted in order to monitor the implementation and compliance with Good Manufacturing Practice principles and to propose necessary corrective measures.


What is validation? What is the importance of validation in pharmaceutical industry?



1.      What is validation? What is the importance of validation in pharmaceutical industry?
Validation is a documented evidence which provides a high degree of assurance that a specific process, method or system will consistently produce to the required specification in accordance with accepted standards of cGMP.
Importance of Validation :
a)In pharmaceutical industry the validation is required for national or international regulations
b) Validation is a part of integrated requirements of a quality system
          c) Validation meets the consistency of quality product in all stages

2.      What do you mean by Prospective, Retrospective and Concurrent validation?

Prospective  : A prospective process validation states that three consecutive marketed batches are manufactured & tested as per prospective process validation SOP. Validation data has generated by validation committee. When all data are fully satisfied then this product are released for sale & called this process is validated to use routinely in production.

Retrospective : A retrospective process validation are performed by documenting all the historical information of existing 10 products using trend analysis data in QCMS system & its ensures that the existing process is under control.

Concurrent validation : Concurrent validation is carried out during routine production. This method is effective only if the development stages have resulted in a proper understanding of the fundamental of the process. Some manufacture refers the concurrent validation as Prospective process validation.


3.      Write the basic requirements of cGMP/GLP?
Good Manufacturing Practice is that part of Quality Assurance which ensures that products are consistently produced and controlled to the quality standards appropriate to their intended use and as required by the Marketing Authorization or product specification.
Good Manufacturing Practice is concerned with both production and quality control. The basic requirements of GMP are that -
a. appropriately qualified and trained personnel;
b. adequate premises and space;
c. suitable equipment and services;
d. correct materials, containers and labels;
e. approved procedures and instructions;
f. suitable storage and transport;

4.      What do you mean by DQ, IQ, OQ, &  PQ ?
Design Qualification (DQ): documented verification that the proposed design of the facilities, equipment, or systems is suitable for the intended purpose.

Installation Qualification (IQ): documented verification that the equipment or systems are installed or modified &  comply with the approved design of the manufacturer’s recommendations and/or user requirements.

Operational Qualification (OQ): documented verification that the equipment or systems are installed or modified & perform as intended throughout the anticipated operating ranges.

Performance Qualification (PQ): documented verification that the equipment and ancillary systems are connected & can perform effectively and reproducibly based on the approved process method and specifications.



Tuesday, May 14, 2013

Free download of Non Prescription Medicines (Fourth Edition) By Alan Nathan.

Free download of  Non Prescription Medicines (Fourth Edition) By Alan Nathan.

Size: 1.10 MB

Friability of Tablets.



Friability

Friability is defined as a percent (%) reduction in the mass of the tablets, occurring when the tablets are subjected to mechanical strain during handling.

For tablets with a unit mass equal to or less than 650 mg, take a sample of whole  tablets corresponding as near as possible to 6.5 g. For tablets with a unit mass of more than 650 mg, take a sample of 10 whole tablets. The tablets are carefully dedusted prior to testing. Accurately weigh the tablet sample, and place the tablets in the drum. Rotate the drum 100 times, and remove the tablets. Remove any loose dust from the tablets as before, and accurately weigh.

Drum RPM: 25
Time: 4 minutes

                       Initial Weight – Final Weight
Calculation = --------------------------------------   x   100
                                    Initial Weight

  Friability   =       %

Source: BP 2013